Silicone Rubber Heaters

At Elmatic, we manufacture a premium range of silicone rubber mat heaters, designed to deliver precise, even heat distribution for a wide variety of industrial and commercial applications.

Our silicone rubber heaters are ideal for low to medium temperature heating requirements, commonly used for drums, cylinders, flat plates, water basins, food processing machinery, and many other thermal control processes that require uniform, reliable heating.

Key Features of Silicone Rubber Mat Heaters

• Operating temperatures up to 200°C (short-term up to 230°C)
• Accurate and uniform heat distribution across the surface
• Available with self-adhesive backing for easy installation
• Thermostatic and sensor control options available
• Lightweight, flexible, and efficient for fast thermal response

Design & Construction

All Elmatic silicone rubber heater mats are engineered to meet the EEC Low Voltage and EMC Directives, and each unit is CE marked to confirm compliance with European safety and performance standards.

These heaters are produced by laminating evenly spaced resistance wires between two layers of high-grade silicone rubber, which are reinforced with glass textile to provide superior mechanical strength and electrical insulation.

The use of silicone rubber allows for excellent temperature tolerance, moisture resistance, and chemical durability, making these heaters suitable for use in demanding industrial environments.

Performance & Heating Characteristics

Our fine resistance wires are precisely positioned to achieve accurate, uniform heat distribution across the entire mat surface – regardless of size or shape.

Key performance benefits include:

• Uniform Heating: Even wire spacing ensures consistent temperature across the working area.
• Fast Response: The thin, low-mass design allows for rapid heat-up times and quick temperature control adjustments.
• High Temperature Capability: Continuous operation at up to 200°C, with short-term tolerance to 230°C, provides reliability under varying load conditions.
• Energy Efficiency: Low thermal mass minimises energy consumption while maintaining stable output.

Custom Design & Options

Elmatic silicone rubber heater mats can be custom-manufactured in virtually any shape or size to meet the specific needs of your equipment or process.

Customisation options include:

• Cut-outs, holes, or irregular shapes without compromising heat uniformity
• Integrated temperature sensors, including thermostats, PT100 sensors, or thermocouples (Type J or K)
• Self-adhesive backing (acrylic) for easy assembly and installation
• Mounting options such as eyelets, straps, hooks, or Velcro fastenings
• Reinforced silicone material for non-static or flexible applications, providing longer service life during repeated handling or movement

These design options ensure that your heater mats can be easily adapted to specific surfaces or integrated into complex machinery and production environments.

Applications for Silicone Rubber Mat Heaters

Elmatic silicone rubber heater mats are widely used across a range of industries and applications, including:

• Drum and tank heating (maintaining fluid viscosity or preventing freezing)
• Cylinder and pipe heating
• Packaging and food processing equipment
• Water basins and fluid containers
• Flat plate and platen heating
• Analytical and laboratory equipment
• Environmental chambers and test equipment

Whether used for process heating, maintaining product temperatures, or preventing condensation, our silicone heaters provide stable, uniform, and controllable heat with long-term reliability.

Quality & Compliance

• Manufactured to EEC Low Voltage and EMC Directives
• CE marked for safety and conformity
• Designed for industrial-grade performance
• Tested for electrical integrity, thermal efficiency, and mechanical durability

At Elmatic, we ensure that every silicone rubber heater mat meets the highest standards of quality, performance, and reliability before delivery.

Why Choose Elmatic Silicone Rubber Mat Heaters?

• Proven engineering design for precision heating
• Flexible customisation for any size, shape, or temperature requirement
• Energy-efficient operation with rapid heat-up
• Rugged construction for industrial use
• Fast production and delivery times
• Technical support from our experienced design team

At Elmatic, we are dedicated to providing bespoke heating solutions that deliver superior performance, reliability, and durability, tailored to meet the unique needs of each of our clients.

For more information regarding our silicone rubber mat heaters or to discuss your specific requirements, please call us on (029) 2077 8727, or visit our contact us page where one of our friendly team members will be happy to assist you.

To view more Elmatic Products click here

Elmatic – Your trusted partner in industrial and electric heating solutions