We manufacture a range of high quality open spiral heaters that are designed to meet your requirements and specifications. These heaters are used for various applications (please see below) to suit your needs. You’re spoilt for choice with our deluxe range of open spiral heaters.

Applications

Our heaters are used in applications such as: air ducts, hand warmers, hot air guns, heating and ventilation, industrial dryers, ovens and many more.

Designs

The heated wires are wound into spirals made from 80/20 Nickel-Chrome wire. The insulation used varies depending on the application and temperature required. Materials used include ceramic, mica and other suitable insulation board.

Summary

Here at Elmatic LTD, we take pride in all of our heaters and we believe that these open spiral heaters are perfect to suit the application you require. If there are requirements with your purchase, feel free to contact us via telephone or by email and one of highly skilled team members will be happy to assist you. Needless to say Elmatic are the best manufacturers of electric heating elements.

Vat, Teflon and PTFE Heaters

We have a range of high quality Teflon, Vat and PTFE heaters that we design to your specification. They are designed to service a wide range of industries, the designs available include a ridged or flexible Teflon, Vat and PTFE heaters manufactured specifically for the metal finishing & chemical industries. You are spoilt for choice with our deluxe range of Vat, Teflon and PTFE heaters.

Here at Elmatic LTD, we take pride in all of our heaters and we believe that these Teflon, Vat and PTFE heaters are perfect for metal finishing & chemical industries. If there are any requirements with your purchase, feel free to contact us via telephone or email. Needless to say Elmatic are the leading manufacturers of industrial heating elements.

For more details of our Teflon, Vat and PTFE heaters: Click here for the PDF Catalog

Elmatic supplies a vast range of plate heaters which can be used for a number of applications such as extrusion die heads, extruder barrels, hot plates, window welding machines and much more.

Designs

We manufacturer our heater plates in aluminium, mild steel or stainless steel construction. These heaters are replaceable to a standard cast aluminium or aluminium bronze plate heater. Utilising a square section tubular sheathed heating element which are renowned for its strength, reliability and adaptability. These plate ceramic heaters are easily removable if the heater breaks down, allowing you to replace the element quick and easy.

New Features

In the design of the “High Temperature Plate Heater” includes the option of a minimum thickness of 7mm to 16mm or if you would like something thicker we can design that for you. Additional new features are the insulation incorporated within the plates which reduce heat loss and energy costs.

For high temperature applications, our ceramic plates have a louvered, stand-off terminal box which reduces the heat around the terminal area.

Advantages

The advantages of the “High Temperature Replaceable Element Plate Heater ” over the “cast in heaters”, are whilst maintaining the expected excellent heating performance, there are no pattern charges, saving costs. The replaceable heating element is a fraction of the price of a casting, saving costs. The availability of the square section heater is normally two weeks compared to the long delivery of a cast in unit reducing supply problems in case of a break down.

Working Temperatures

Aluminium maximum working temperature 300 deg C, watt density up to 25w sq inches (4w sq cm).
Mild Steel and Stainless Steel maximum working temperature 600 deg C.
Watt density up to 35w SQ inches (5.5w SQ cm).

Supplies

Elmatic LTD supplies a range of quality plate heaters which are designed to your specification. If you have questions or concerns, feel free to visit our contact us page and fill in the form. Once we have collection your form, we will contact us shortly. As Elmatic is the leading company of manufacturing industrial and electric heating elements.

Here at Elmatic, we are able to supply a wide selection of 2 pin plugs and sockets to meet our customer’s requirements. Standard items are our 2 pin sockets and plugs, 3 pins European plug & socket and the German type VK socket. They are available fitted to heaters or as individual spare parts. Optional 3 or 2 pin plugs and sockets can be supplied or fitted to heaters.

Types of 3 and 2 Pin Plugs and Sockets

Description	Part Number	Product Image
Silicon Rubber Plug Straight 2 Pin16 amps – 250 volts	2PSRST 2PSRST- HT ( 300 º C ) 344/SI
Silicon Rubber Plug– 90º Angled 2 Pin16 amps – 250 volts	2PSR90
Aluminium Body Plug Straight 2 Pin   16 amps – 250 vol	2PALST
Aluminium Body Plug– 90º Angled 2 Pin16 amps – 250 volts	2PAL90
Silicon Rubber Plug Straight 3 Pin Euro16 amps – 250 volts	3PSRST
Silicon Rubber Plug 90º Angled 3 Pin Euro16 amps – 250 volts	3PSR90
3 Pin Metal Socket for europlug 16 amps – 250 volts	3PSO
2 Pin Metal Bell Socket for 2 pin plug 16 amps – 250 volts	P2PSO
544-/TG – VK – Plug Straight
544-/TG – WI – VK Plug 90°
1650027 – VK Socket

Heat Resistant Cable, Wire and connectors

We have the finest quality of 3 and 2 pin sockets and plugs which are available to buy on our website. We use pure nickel double insulated glasses fibre leads, cable size range starts from 7 strands x 0.2mm Ø up to 63 strands x 0.3mmØ. These can be supplied and fitted to heaters or separately per metre as required.

Other options include the above, the leas covered with a galvanised / stainless steel braided cable, armour conduit, PTFE over sleeve, glass fibre over sleeve, splash resistant shrink sleeve and specialised conduits up customer requests.

Here at Elmatic, we assure you that our 3 and 2 pin sockets and plugs will meet your requirements and fit the application. For further details about regarding this product, please contact our sales office on 029 2077 8728 and one of our friendly team members will be more than happy to assist you. Needless to say, that Elmatic LTD is largest manufacturers for electric and industrial heating elements.

Elmatic manufactures a range of quality disc and roller heaters which are be used for a number of applications. These heaters are mainly used for heat sealing in rollers on production line packaging machinery.

Designs

These roller and disc heaters are available and manufactured in aluminium, mild steel or stainless steel turned shells with a 5mm square section heater formed to a coil and fitted into the roller or disc. Each heater provides an alternative to a standard cast aluminium heater.

The advantages of our disc and roller heaters:-

• There is more heater length which reduces the watts density of the element allowing a longer life.
• Because the element design is that the element is fitted to the inner side of the outside edge, the heat is directed on the surface to be heated and not absorbed into the casting.
• Because there is not a casting process, the elements do not get damp during the machining process when being turned. This sometimes causes the element to absorb moisture in the magnesium oxide which gives low IR values.
• The availability of the square section heater is normally two weeks compared to the long delivery of a cast in unit reducing supply problems in case of a breakdown.

Working Temperatures

Our aluminium maximum working temperature is 300 deg C, watt density of 25w SQ inches (4w SQ cm). Also, our mild steel and stainless steel maximum working temperature is 600 deg C, watt density of 35w SQ inches (5.5w SQ cm).

Elmatic LTD aim’s to provide their customers and clients with outstanding quality heaters. The disc and roller heaters will provide maximum heat sealing to your application for package machinery. For more information about these heaters, feel free to email sales@elmatic.co.uk and we will respond to your message as soon as possible. As Elmatic is the UK’s largest manufacturer of high quality electric and industrial heating elements.

We manufacturer a quality selection of silicone rubber heater mats for precise heat distribution and applications. They are recommended for heating lower / medium temperature Drums, Cylinders, flat plates, Water Basins, Food Process Machinery and much more.

• Operating Temperatures up to 200ºC
• Precise even distribution of heat
• Available with self adhesive backing
• Thermostatic Control available

Design

All rubber silicone heater mats are manufactured to conform the EEC Low Voltage and EMC Directives and are CE marked accordingly.

We provide silicone heater rubber mats because of its high temperature tolerance and superb electrical insulation. They are produced by laminating the evenly spaced resistance wires between two sheets of silicone rubber, reinforced with a glass textile to give improved mechanical strength.

These surface heaters are suitable for applications where precise heating is required. Fine resistance wires accurately and precisely positioned over areas of almost any shape or size. The close even spacing of the wires ensure a uniform heat distribution over the entire working area. The maximum continuous operating temperature for our rubber silicone heater mats is 200°C and allows a generous safety margin for short term over-temperature excursions as high as 230°C. Being thin and lightweight, the silicone heater mat has a low thermal mass and, therefore, has the rapid heat up characteristics and a fast response to temperature control.

Our silicone heater rubber mats can be manufactured in almost any size and shape to suit the application, even including holes and cut outs without disturbing the distribution of heat. Also, it is available in a range of in-built temperature limiters and sensors to suit customer’s instrumentation.

Our surface heaters can be supplied with an acrylic self-adhesive backing to allow for easy positioning and assembling. These silicone heater mats can also be manufactured with eyelets, straps, hooks or Velcro. As for heaters which are not for static applications, we can supply a more rugged silicone material to allow for repeated handling which will give a longer life.

Consists of smooth PTFE tube sheathed with stainless steel, insulated by silicon foam (200°C) union with stainless steel free nut ( BSP with cone 60°), temperature control by PT100 or thermocouple type J or K centered on the heating hose.

Elmatic Heated Hoses will heat electrically any type of flexible hose, either single hoses or multiple hoses bunched together. We can also heat hoses supplied by customers, or advise on suitable alternatives.

If you have any questions or concerns regarding our silicone rubber heater mats, email sales@elmatic.co.uk and we will respond to your message as soon as possible. As Elmatic is the leading manufacturers of industrial and electric heating elements in the UK.

We have a various range of square section heaters that are available to buy online, here at Elmatic LTD. These square section heaters suit the following applications: injection / blow moulding, rubber moulding, mould & tool dies, manifolds, plastic process machinery, packaging machinery, test equipment and many more.

Our square section heaters are single ended, they have been developed to meet the growing demands for a completely sealed heater, able to operate at the ever increasing temperatures required by today’s modern machines. Its square section tubular construction, combines flexibility in design with ruggedness and durability in operation, giving it many advantages over the standard mica and ceramic heaters. The square section heaters advantage over the conventional round tubular heating element, is that there is more surface contact giving you a better heat transfer. The construction enables Elmatic to offer a high watts density, making our square section heaters capable of operating at temperatures up to 750°C.

Special Features

• High Watts Density – Operating Temperatures up to 750° C
• Square Section – Improved Surface Heat Transfer
• Option with or without Thermocouples
• Single Ended – Ease when wiring
• Available with Stainless Steel Braid or Flexible Metal Conduit
• Fully Sealed – against ingress of moisture or avoidable spillage

Square Section Available
7mm x 7mm | 5mm x 5mm | 3.3mm x 3.3mm
Technical Specification

Order and Enquiries

Elmatic manufacture a range of square section heaters to our customers design and specification. For orders and quotations it is necessary to supply us with the following information:

• Section of Heater – SQ5 or SQ7
• Dimensions of heater ( id of coil or size of grids or shapes )
• Wattage.
• Voltage
• Lead Length and Termination Style.
• Dimensional Sketch or Sample.
• Quantity

Square Section Disc Heaters

Applications
Square section disc heaters are used for heating Press Platens, Dies, Degreasing Tanks, Glue Pots, Wax Baths, Boilers, Hot Plates, Vacuum Pumps etc…
Technical Specification

Standard Heater
Supplied with 500mm of high temperature glass fibre leads, complete with an 18 gauge Stainless steel cover.

Optional Extras

• 6mm clamping plate upon request .
• 110/115 Volt supply.
• Available with type J or K thermocouple.
• Longer leads to customer requirements.

Summary

Here at Elmatic, we take pride in our heaters and we believe that these square section heaters are perfect to suit your application. If there are any requirements when purchasing one of our heaters, feel free to contact use via email or telephone. Needless to say Elmatic are the best manufacturers of electric heating elements.

We manufacture an outstanding selection of incoloy, mica, ceramic & finned strip heaters for maximum heat transfer.

Each strip heater has its own individual maximum temperature it can conduct:

• Mica Strip Heaters: ( 300ºC )
• Ceramic Strip Heaters: (450ºC )
• Finned Ceramic Strips: ( 450ºC )
• Incoloy 800 Strip Heaters: ( 750ºC )

Applications

Our incoloy, mica, finned & ceramic strip heaters are used for heat transfer by conduction or convection to heat liquids, gases and metal / steel surfaces. They are typically used for presses, extrusion die heads, food tables, hot plates, and special purpose machinery.

Design Options

	Mica Strip Heaters Our mica strip heaters are an economical designed heaters suitable for temperatures up to 300 degrees C. The mica strip heaters contains mica sheets with a nickel chrome resistance tape and a fabricated outer casing. It relies on a good surface to allow optimum heat transfer, available with or without location slots. Threaded terminals or glass fibre leads are an option. These mica strip heaters can be made to specific wattages & voltages your request.
	Ceramic Strip Heaters Our ceramic strip heaters are designed to withstand temperatures up to 450 degrees C. The ceramic strip heaters consists of a stainless steel sheath containing a high-temperature ceramic insulation and a nickel chrome wire coil.Magnesium Oxide is used to fill any air pockets, thus providing the best heat transfer possible. The terminals are constructed of stainless steel and the ceramic strips are available with or without location slots. Click to Download Ceramic Strip Sheet
	Incoloy 800 Strip Heaters The Sq section Incoloy 800 Strip heater is a good alternative to the Ceramic strip heater. It is designed to withstand temperatures up to 700 degs C. The heater consists of a Sq Section Incoloy 800 sheath which allows good heat transfer and contains a high-temperature Nickel Chrome wire coil. Magnesium Oxide is used between the element and casting as an insulation and also providing the best heat transfer possible. The terminal options are M4 Threaded terminals or leads fitted direct. These heaters can be made to specific wattages & voltages upon request.Available in 5.4mm sq, 7.4mm sq, 9.5mm sq. Click to Download Incoloy 800 sheet
	Finned Ceramic Strip Heaters The Ceramic Finned Strip Heater has been designed to provide excellent heat transfer to air. Used mainly for applications where an airflow is present, such as Shrink Tunnels, Duct Heaters, Commercial Fan Ovens, Space Heating. Our Ceramic finned heaters are made to order to customer’s requirements. Wattages and voltages can be specified to suit your needs.

Elmatic aims to provide their customers with top quality heaters. With our exquisite range of incoloy, mica, ceramic & finned strip heaters, they are able to provide enough heat to conduct for your chosen application. For more information about these heaters, email sales@elmatic.co.uk and one of our friendly staff members will respond to your message as soon as possible. Furthermore to say, that Elmatic is the leading manufacturer of heating elements in the UK.

Here at Elmatic, we manufacture a large selection of industrial types of thermocouples/sensors which suit your specific requirements and applications. They are available in Mineral Insulated (MI) format and Platinum Resistance Thermometers (PT 100′s).

Mineral insulated thermocouples are extremely robust temperature sensors, suitable for arduous conditions over the temperature range of -200°C to + 1250°C. Sheaths can be generally bent, twisted and flattened to suit your application without impairing the performance. For standard types of thermocouples, have a look at our thermocouple chart which will provide you with the right information when ordering.

Available types of thermocouples include K, J, with sheath diameters from 0.25mm Ø and PT 100′s. Wide choice of terminations are also available e.g. terminal head, connector, cable, Plug & Sockets. Probe diameters available for thermocouples.

Please Click Here for The Colour Chart

Style 1 – Threaded Style	Style 2 – Leaf Style	Style 3 – Washer Style
Please Specify i) Thread Size ii) Thread length iii) Length of braided cable v) Type J or K or PT100	Please specify i) length of leaf ii) width of leaf iii) length of braided cable iv) Type J or K or PT100	Please specify i) Ø of hole, ii) length of braided cable iii) Type J or K or PT100
Style 4 – Ring Style	Style 5 – Hook Nozzle Style	Style 6 – Straight Special
Please specify i) inside Ø of ring ii) width of ring iii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø of probe, ii) length of probe iii) length of 90 º bend. iv) length of braided cable v) Type J or K or PT100	Please specify i) Ø of probe, ii) length of probe iii) Length of PTFE cable v) Type J or K or PT100
Style 7 – Bayonet Style	Style 8 – Bayonet Style	Style 9 – Bayonet Style
Please specify i) Ø and length of tip, ii) id of cap in mm, iii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) id of cap in mm, iii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) id of cap in mm, iii) Length of braided cable iv) Type J or K or PT100
Style 10 – Bayonet Style	Style 11 – Straight Probe	Style 12 – Straight Probe
Please specify i) Ø and length of tip ii) id of cap in mm, iii) Length of Conduit Leads iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of braided cable iii) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of Conduit Leads iii) Type J or K or PT100
Style 13 – Angled Probe	Style 14 – 90º Angled Probe	Style 15 – Special
Please specify i) Ø and length of tip ii) Length of 45 º angle iii) Length of braided Leads iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of 90 º angle iii) Length of braided Leads iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of 90 º angle iii) Length of braided Leads iv) id of cap v) Type J or K or PT100
Style 16	Style 17 – Specials	Style 18 – Specials
Please specify i) Thread Size, ii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø of probe, ii) Dimensions of block iv) length of braided cable v) Type J or K or PT100	Please specify i) Ø of probe ii) Length of Probe iii) Length of Lead v) Type J or K or PT100

Thermocouples Plugs, Sockets & Cable

Standard Plug – K	Standard Socket – K	Miniature Plug – K	Miniature Socket – K
Standard Plug – J	Standard Socket – J	Miniature Plug – J	Miniature Socket – K

Extras available :-

Thermocouple Cable Clamps ( standard )

Thermocouple Cable Clamps ( miniature )

Panel Fascia Sockets ( standard )

Panel Fascia Sockets ( miniature )

Braided Compensating Cable	PVC Compensating Cable
Type J – 7 Strand Type J – 13 Strand Type K – 7 Strand Type K – 13 Strand	Type J – 7 Strand Type J – 13 Strand Type K – 7 Strand Type K – 13 Strand

For more information regarding our industrial types of thermocouples, email sales@elmatic.co.uk and we will reply to your message as soon as possible. Needless to say, that Elmatic is the leading suppliers of heating elements in the UK.

We have a range of tubular heaters that are manufactured here at Elmatic. The tubular rod sheathed wire element has long been recognised as the most versatile and widely used source of electric heat, for commercial, industrial, scientific and domestic uses. You’re spoilt for choice with our range of tubular rod heaters!

It’s reliability, strength and adaptability make the tubular rod heaters suitable for an unlimited number of applications and environments.

Whether you require standard immersion heaters for heating water in a tank, a heater for a large laundry on a passenger cruise liner, or a heater for a huge silo in a food processing plant, Chemical applications. Elmatic has the expertise, design and manufacturing facilities to meet your particular requirements. Don’t miss out on our fantastic range of tubular rod heaters, as you won’t find better ones anywhere else.

Depending on the application required, our tubular rod heaters, sheath wire elements can be made in a number of materials including Incoloy, Stainless Steel, Mild Steel or Titanium, enabling temperatures of up to 750°C (1400° F) to be achieved.

Size Options of the Tubular Rod Heaters

Also see our range of square coil heaters

Precision Wound Resistance Wire

Nickel Chromium coiled resistor (computer designed). Precisely wound to provide exact heat requirement. Each individual spiral being thoroughly chemically washed to eliminate contamination and give a longer element life.

Welded Connection

The connection between terminal pin and resistor is securely made by electronic welding or crimping.

Electrical Insulation

The resistor coil is centrally located during manufacture and insulated with high purity Magnesium oxide powder. When compacted by rolling or swaging, the magnesium oxide powder provides excellent thermal conductivity and dielectric strength.

Sheath Material

A selection of sheath material is available depending on individual customer’s requirements and applications. (Please see chart for options). All heaters are fully annealed to allow forming.

Sealing

All heaters are sealed during manufacture to protect against moisture absorption during storage. This will not however serve to protect against liquid infiltration and chemical attack. Various sealants are available for special conditions. Please consult factory for further assistance if you require any special needs.

Insulation and Threaded Terminals

Ceramic insulators ensure the electrical insulation of the terminal stud from the sheath. The standard threaded stud provides a quick and easy termination. However, a large selection of termination options is available.

Tubular Heaters

Here at Elmatic, we take pride in our heating elements and we believe that our tubular rod heaters are perfect to suit your application. If there are any requirements with your purchase, feel free to contact us via email or telephone. Needless to say, that Elmatic LTD are the best manufacturers of electric heating elements.

Applications

We provide a diverse range of 9.5mm square section tubular electric heaters for the following applications: Heating of Mould & Tool Dies, Manifolds, Plastic Process Machinery, Packaging and Packaging Machinery and much more.

These square section 9.5mm tubular electric heaters were launched in April 2013, they have been developed to out-grow the demands for a sealed heater. Also, they are able to operate at increasing temperatures required by modern machines. Its square section tubular construction combines with a flexible design and durable in operation. This gives it many advantages over the standard mica and ceramic heaters. The square section tubular electric heater advantage over the conventional round tubular element is that there is more surface contact which gives you a better heat transfer. The construction enables Elmatic to offer a high watts density, making it capable of operating at temperatures up to 750°C.

Our new 9.5mm square section electric tubular heaters offers the advantages of a higher watts density giving the option of more wattage and the flexibility of having a single ended or double ended termination.

Special Features

• High Watts Density – Operating Temperatures up to 750° C
• Square Section – Improved Surface Heat Transfer
• Option with or without Thermocouple
• Single Ended Termination – Ease when wiring
• Double Ended Termination – to accommodate customer design.
• Available with Stainless Steel Braid, Flexible Metal Conduit or Threaded Terminals.
• Fully Sealed – against ingress of moisture or avoidable spillage

Order and Enquiries
Elmatic manufacture these electric tubular heaters to our customer’s design and specification. For orders and quotations it is necessary to supply us with the following information :-

• Section of Heater – 9.5mm
• Dimensions of heater ( id of coil or size of grids or shapes )
• Wattage.
• Voltage
• Lead Length and Termination Style.
• Dimensional Sketch or Sample.
• Quantity

Here at Elmatic, we strive to supply our customers and clients with outstanding appliances. With the 9.5mm square section heaters, it will provide the maximum temperatures for your application. For more information, email sales@elmatic.co.uk and we will respond to your message as soon as possible. As Elmatic are the leading companies for electric and industrial heating elements.

Elmatic are the UK’s number one supplier of Vulcanic heater products, please click here to download the most recent catalog.