Silicone Rubber Heaters
We manufacturer a quality selection of silicone rubber heater mats for precise heat distribution and applications. They are recommended for heating lower / medium temperature Drums, Cylinders, flat plates, Water Basins, Food Process Machinery and much more.
- Operating Temperatures up to 200ºC
- Precise even distribution of heat
- Available with self adhesive backing
- Thermostatic Control available
Design
All rubber silicone heater mats are manufactured to conform the EEC Low Voltage and EMC Directives and are CE marked accordingly.
We provide silicone heater rubber mats because of its high temperature tolerance and superb electrical insulation. They are produced by laminating the evenly spaced resistance wires between two sheets of silicone rubber, reinforced with a glass textile to give improved mechanical strength.
These surface heaters are suitable for applications where precise heating is required. Fine resistance wires accurately and precisely positioned over areas of almost any shape or size. The close even spacing of the wires ensure a uniform heat distribution over the entire working area. The maximum continuous operating temperature for our rubber silicone heater mats is 200°C and allows a generous safety margin for short term over-temperature excursions as high as 230°C. Being thin and lightweight, the silicone heater mat has a low thermal mass and, therefore, has the rapid heat up characteristics and a fast response to temperature control.
Our silicone heater rubber mats can be manufactured in almost any size and shape to suit the application, even including holes and cut outs without disturbing the distribution of heat. Also, it is available in a range of in-built temperature limiters and sensors to suit customer’s instrumentation.
Our surface heaters can be supplied with an acrylic self-adhesive backing to allow for easy positioning and assembling. These silicone heater mats can also be manufactured with eyelets, straps, hooks or Velcro. As for heaters which are not for static applications, we can supply a more rugged silicone material to allow for repeated handling which will give a longer life.
Consists of smooth PTFE tube sheathed with stainless steel, insulated by silicon foam (200°C) union with stainless steel free nut ( BSP with cone 60°), temperature control by PT100 or thermocouple type J or K centered on the heating hose.
Elmatic Heated Hoses will heat electrically any type of flexible hose, either single hoses or multiple hoses bunched together. We can also heat hoses supplied by customers, or advise on suitable alternatives.
If you have any questions or concerns regarding our silicone rubber heater mats, email sales@elmatic.co.uk and we will respond to your message as soon as possible. As Elmatic is the leading manufacturers of industrial and electric heating elements in the UK.
Heated Hoses
We design a vast range of heated hoses that are suitable for maintaining a temperature during transport of adhesives, oils, chocolate, gas, emulsions and alimentary, cosmetic and pharmaceutical products.
Design
Our heated hoses consist of smooth PTFE tube sheathed with stainless steel, insulated by silicon foam (200°C) union with a temperature control by PT100 or thermocouple type J or K centered on the heating hose.
Elmatic’s heated hoses will heat any type of flexible hose, from a single hose to multiple hoses bunched together. We can also heat hoses given by customers or advice on suitable alternatives.
The labelled diagram above is a typical bulk of heated hoses that we undertake. We do however pride ourselves on our individual service and our objective approach to each customer’s particular needs.
We try therefore not to describe any particular construction as a standard heated hose but offer a range of variations to suit each application.
The diagram also refers to a particular state of fabrication achieved at the present time. As a progressive and innovative company, we are always looking at new improvements in both materials and techniques, so we would reserve the right to amend or modify any of the above in the light of continuing development.
All of our heated hoses must be connected to a suitable temperature controller otherwise, damage will occur. Temperature controllers for all types or applications can be specified and supplied with heated hoses or separately.
For more information regarding our heated hoses, email sales@elmatic.co.uk and we will respond to your message as soon as possible. Needless to say, that Elmatic is the best manufacturers of industrial and electric heating elements.
PTFE Heaters
Vat, Teflon and PTFE Heaters
We have a range of high quality Teflon, Vat and PTFE heaters that we design to your specification. They are designed to service a wide range of industries, the designs available include a ridged or flexible Teflon, Vat and PTFE heaters manufactured specifically for the metal finishing & chemical industries. You are spoilt for choice with our deluxe range of Vat, Teflon and PTFE heaters.
Here at Elmatic LTD, we take pride in all of our heaters and we believe that these Teflon, Vat and PTFE heaters are perfect for metal finishing & chemical industries. If there are any requirements with your purchase, feel free to contact us via telephone or email. Needless to say Elmatic are the leading manufacturers of industrial heating elements.
For more details of our Teflon, Vat and PTFE heaters: Click here for the PDF Catalog
Ceramic Infrared Heaters
We design a diverse selection of ceramic infrared heaters which are flat or curved and come with or without a thermocouple. Also, a range of lengths and widths are available on request. We manufacture these infrared ceramic heaters to your specifications and requirements.
Operation
Elmatic’s range of infrared heaters emitter uses a resistive element through which a current passes causing the element to heat the whole body.
Life
In normal operating conditions, ceramic infrared heaters give a normal operating life of 10,000 hours at 80% of maximum rated power. That’s huge compared to our competitors!
Uniformity
Since our infrared ceramic heaters are integral contact with the refractory matrix and the surface temperature of the emitter arraigns a high degree of uniformity, leading it to an even emission over the surface area.
If you have any questions or concerns about our ceramic infrared heaters, call us on (029) 2077 8727 and one of our friendly team members will be more than happy to answer any of your questions or concerns. As Elmatic is the leading manufacturers of heating elements.
Insulation Jackets
Elmatic’s industrial insulation jackets are specifically designed for the rigours of the moulding shop environment. Insulated barrels save power and money which offers a faster start up and provide a safer workplace. Insulation jacket modules are manufactured using a multi-layer construction comprising of outer layers and selected fabrics enclosing an inner insulation blanket.
Our experienced fitting team takes on-site measurements to ensure a perfect fit and achieve the maximum advantages from the properties of insulation jackets. We use only the highest quality materials and offer our no quibble guarantee against faulty workmanship. You can specify Elmatic modular insulation with confidence in the knowledge which is being used by some of the largest companies in the UK.
Materials
The hot face layer consists of a special high temperature resistant fabric which stays flexible after exposure to extended temperatures. The outer layer of the PTFE or silver grey silicone coated glass fabrics offer both an aesthetically pleasing and durable finished surface.
The insulation layer is Superwool 607 TM, a low bio persistent fibre without the health risks associated with refractory fibres and capable of temperatures of up to 1050C.
Benefits:
- Reduced power costs (efficiency of insulation allows up to 20% de-rating of heater bands). Faster start-up
- Prevents burns to personnel by drastically reducing the temperatures of exposed surfaces
- Early payback of capital invested (normally below 1 year)
- Reduction in ambient temperature of the workplace crucial in the warm summer months.
- Tailored fit to individual machines allows for easy removal for maintenance. (Individual jackets are clearly marked with machine No. and position No.)
- Wipe clean non-stick surface prevents the plastic spill from damaging jackets.
All of our insulation industrial jackets include cut outs of thermocouples and terminal boxes, which are kept in our central database and can be replaced quickly in the case of accidental damage.
If you have any questions or concerns about our industrial insulation jackets, call us on (029) 2077 8727 and one of our knowledgeable team members will be more than happy to help you. Needless to say, that Elmatic is the leading manufacturers of quality electric and industrial heating elements.
Plug and Sockets
Here at Elmatic, we are able to supply a wide selection of 2 pin plugs and sockets to meet our customer’s requirements. Standard items are our 2 pin sockets and plugs, 3 pins European plug & socket and the German type VK socket. They are available fitted to heaters or as individual spare parts. Optional 3 or 2 pin plugs and sockets can be supplied or fitted to heaters.
Types of 3 and 2 Pin Plugs and Sockets
Description
|
Part Number
|
Product Image
|
Silicon Rubber Plug
Straight 2 Pin16 amps – 250 volts |
2PSRST 2PSRST- HT |
![]() |
Silicon Rubber Plug–
90º Angled 2 Pin16 amps – 250 volts |
2PSR90
|
![]() |
Aluminium Body Plug Straight
16 amps – 250 vol |
2PALST
|
![]() |
Aluminium Body Plug–
90º Angled 2 Pin16 amps – 250 volts |
2PAL90
|
![]() |
Silicon Rubber Plug
Straight 3 Pin Euro16 amps – 250 volts |
3PSRST
|
![]() |
Silicon Rubber Plug
90º Angled 3 Pin Euro16 amps – 250 volts |
3PSR90
|
![]() |
3 Pin Metal Socket for europlug 16 amps – 250 volts |
3PSO
|
![]() |
2 Pin Metal Bell Socket for 2 pin plug
16 amps – 250 volts |
P2PSO
|
![]() |
544-/TG – VK – Plug Straight
|
||
544-/TG – WI – VK Plug 90°
|
||
1650027 – VK Socket
|
Heat Resistant Cable, Wire and connectors
We have the finest quality of 3 and 2 pin sockets and plugs which are available to buy on our website. We use pure nickel double insulated glasses fibre leads, cable size range starts from 7 strands x 0.2mm Ø up to 63 strands x 0.3mmØ. These can be supplied and fitted to heaters or separately per metre as required.
Other options include the above, the leas covered with a galvanised / stainless steel braided cable, armour conduit, PTFE over sleeve, glass fibre over sleeve, splash resistant shrink sleeve and specialised conduits up customer requests.
Here at Elmatic, we assure you that our 3 and 2 pin sockets and plugs will meet your requirements and fit the application. For further details about regarding this product, please contact our sales office on 029 2077 8728 and one of our friendly team members will be more than happy to assist you. Needless to say, that Elmatic LTD is largest manufacturers for electric and industrial heating elements.
Delivery & Enquiries
Most items are available for delivery in 4/5 or 2/3 working days. However, we do offer additional emergency services for customers who are in a breakdown situation. This includes a 48hr services on Mica products, Cartridge Heaters and Ceramic Knuckle Heaters. For all enquires please contact a member of our sales team who will be happy to assist.
GET IN TOUCH