We have a vast range of quality cartridge heaters which includes heating mould tools, Tooling, Platens, Packaging Machinery, Heat Sealing Equipment, Plastic Process Machinery, Food Process Machinery and much more. We design and manufacture cartridge heaters to satisfy the full spectrum of applications and to our customer’s requirements. It is important to choose the correct construction heater to suit your application.

Design

The “Max K” cartridge heater is designed to withstand ever demanding requirements. Our high-density compaction process ensures maximum reliability under adverse operating conditions. Its swaged construction provides the highest possible heat transfer rates and watts density. It is resistant to impact and vibration applications and we also have the option to make with a variety of seals to suit your requirements. Recommended for temperatures up to 650°C-700°C! All of our Max K cartridge heaters are available with a built-in Thermocouple Type J or K.

How Does it Work?

Dimensional Options

There are many lead options available online which include glass fibre leads, silicon rubber leads, PTFE leads, ceramic beaded leads and more. Please advise us of the type of leads you prefer and if you would like some assistance or advice on the correct lead to use, do not hesitate to ask. When ordering our cartridge heaters, please specify the following information:

• Type of Cartridge Heater ( please refer to Termination Options ).
• Ø of Cartridge Heater.
• Overall length for a straight Cartridge Heaters.
• Inserted length for Cartridge Heaters with a 90º exit. ( allow a 13mm cold section ).
• Wattage & Voltage
• Lead type ( glass fibre / PTFE ) & lead length.

For more information regarding our cartridge heaters, email sales@elmatic.co.uk and we will respond to your message as soon as possible. Needless to say, that Elmatic are the leading manufacturers of quality industrial and electric heating elements.

Our vast selection mica insulation plate heaters are used for injection or blow moulding, rubber moulding, plastic process machinery, packaging machinery, test equipment, laboratory equipment and much more.

Design

We manufacture an extensive range of mica insulation plate heaters from mica bands, nozzles and plates to mica discs, boxes and strips. We also manufacture other mica heater plate shapes to our customers own requirements. The construction of our plate heaters has long been recognised for its reliability and economy use. This is why it continues to be one of the most popular contact heating elements in the UK. Elmatic LTD uses the best quality mica heater plates available, ensuring high dielectric strength and maximum heat transfer. Our specially treated sheath materials resist oxidation and enhance thermal conductivity.

All of our insulation plate heaters are wound to computer designed specifications for superior heat uniformity. Full width, low expansion clamp bands are available for improved clamping allowing better heat transfer.

We have various types of mica insulation plate heaters such as ‘types of terminations’ which are available in standard glass fibre leads, armour braided cable, conduit, terminal boxes of all sizes, 2 pin and 3 pin European plugs and sockets. Contact us today to get yours fixed up with a suitable application, as Elmatic are the leading manufacturers of heating elements in the UK.

Technical Specification

We provide various types of Ceramic Knuckle Heaters which are used for the following applications: injection moulding, extrusion, blow moulding, rubber moulding, packaging, test equipment, laboratory equipment, including others. Also, we meet our customer’s expectations by manufacturing high quality knuckle ceramic heaters.

Design

Our Knuckle metal ceramic heaters are developed to meet industries demands for a long lasting, high temperature heater. Its construction consists of a helically wound resistance spiral, precisely stretched and strung through specifically designed refractory ceramic bricks. The build-up of the ceramic brick provides a flexible heating mat which is placed into a rolled outer metal casing and a 4mm thick ceramic fibre insulation. This provides an efficient high temperature and high watts density band heater.

The standard design of our knuckle metal ceramic heaters are capable of reaching temperatures of 400°C-450°C standard and special knuckles up to 700°C-750°C! Also, we can provide a built-in thermocouple at the customers request. It is a unique flexible design, making it the first choice with most European machinery manufacturers.

Advantages and Options

Unlike all other types of band heaters, the knuckle ceramic metal heater heats by radiation. When used on injection moulding machine barrels, it can be provided with a metal insulation jacket with 12.5mm ceramic fibre insulation for energy savings of up to 25%, resulting in reduced power consumption and cooler working conditions.

They can be also used on extruder barrels which can be provided with a mesh style outer metal casing, leaving air gaps between the ceramic bricks allows for air cooling, enabling critical extrusion temperatures to be maintained.

Complete units can be manufactured for extrusion machines with outer cowls, inlet and outlet air boxes together with high output blowers/fans. Here at Elmatic, we take pride in our ceramic knuckle heaters and we believe that they are right for your heating applications! As Elmatic are your source for quality industrial and electric heating elements.

We have a range of tubular heaters that are manufactured here at Elmatic. The tubular rod sheathed wire element has long been recognised as the most versatile and widely used source of electric heat, for commercial, industrial, scientific and domestic uses. You’re spoilt for choice with our range of tubular rod heaters!

It’s reliability, strength and adaptability make the tubular rod heaters suitable for an unlimited number of applications and environments.

Whether you require standard immersion heaters for heating water in a tank, a heater for a large laundry on a passenger cruise liner, or a heater for a huge silo in a food processing plant, Chemical applications. Elmatic has the expertise, design and manufacturing facilities to meet your particular requirements. Don’t miss out on our fantastic range of tubular rod heaters, as you won’t find better ones anywhere else.

Depending on the application required, our tubular rod heaters, sheath wire elements can be made in a number of materials including Incoloy, Stainless Steel, Mild Steel or Titanium, enabling temperatures of up to 750°C (1400° F) to be achieved.

Size Options of the Tubular Rod Heaters

Also see our range of square coil heaters

Precision Wound Resistance Wire

Nickel Chromium coiled resistor (computer designed). Precisely wound to provide exact heat requirement. Each individual spiral being thoroughly chemically washed to eliminate contamination and give a longer element life.

Welded Connection

The connection between terminal pin and resistor is securely made by electronic welding or crimping.

Electrical Insulation

The resistor coil is centrally located during manufacture and insulated with high purity Magnesium oxide powder. When compacted by rolling or swaging, the magnesium oxide powder provides excellent thermal conductivity and dielectric strength.

Sheath Material

A selection of sheath material is available depending on individual customer’s requirements and applications. (Please see chart for options). All heaters are fully annealed to allow forming.

Sealing

All heaters are sealed during manufacture to protect against moisture absorption during storage. This will not however serve to protect against liquid infiltration and chemical attack. Various sealants are available for special conditions. Please consult factory for further assistance if you require any special needs.

Insulation and Threaded Terminals

Ceramic insulators ensure the electrical insulation of the terminal stud from the sheath. The standard threaded stud provides a quick and easy termination. However, a large selection of termination options is available.

Tubular Heaters

Here at Elmatic, we take pride in our heating elements and we believe that our tubular rod heaters are perfect to suit your application. If there are any requirements with your purchase, feel free to contact us via email or telephone. Needless to say, that Elmatic LTD are the best manufacturers of electric heating elements.

Our immersion heaters has long been recognised as the most versatile and widely used source of electric, commercial, industrial, scientific and domestic heat. Our immersion heaters are used for a number of applications which include fluids, including water, oils, chemicals and more.

Our industrial immersion heaters are reliable, strong, adaptable and suitable for an unlimited number of applications and environments. Elmatic has the expertise, design and manufacturing facilities to meet your particular requirements, whether it’s a large quantity requirement or a special one.

Depending on the application required, these immersion heaters can be made in various types of materials including incoloy, stainless steel, mild steel and titanium. Enabling temperatures of up to 650°C-700°C (1202° F-1292°F).

Size Options

Precision Wound Resistance Wire

Nickel Chromium coiled resistor (computer designed). Precisely wound to provide exact heat requirement. Each individual spiral being thoroughly chemically washed to eliminate contamination and give a longer element life.

Welded Connection

The connection between terminal pin and resistor is securely made by electronic welding or crimping.

Electrical Insulation

The resistor coil is centrally located during manufacture and insulated with high purity Magnesium oxide powder. When compacted by rolling or swaging, the magnesium oxide powder provides excellent thermal conductivity and dielectric strength.

Sheath Material

A selection of sheath material is available depending on individual customer’s requirements and applications. (Please see chart for options). All industrial immersion heaters are fully annealed to allow forming.

Sealing

All of our immersion heaters are sealed during manufacture to protect against moisture absorption during storage. This will not however serve to protect against liquid infiltration and chemical attack. Various sealants are available for special conditions. Please consult factory for further assistance if you require any special needs.

Insulation and Threaded Terminals

Ceramic insulators ensure the electrical insulation of the terminal stud from the sheath. The standard threaded stud provides a quick and easy termination. However, a large selection of termination options is available

Summary

Here at Elmatic, we ensure you that all of our industrial immersion heaters are right for your applications. If you would like to know more about this product or have any questions, feel free to call us on (029) 2077 8727 and one of our friendly team members will be more than happy to assist you. Needless to say, that Elmatic are the leading company for quality heating elements.

Elmatic has a wide selection of electric air duct heaters which are used for heating large amounts of air in working and housing areas. For example, they are used for commercial buildings, building entrances, heating systems for ships, public transport and much more. We design these electric air heaters to our client’s and customer’s specifications, choose from 4,600w up to 28,000w.

Designs

All our air duct heaters are custom designed in our factory house in Cardiff, UK.

Our air heaters are designed using suitable materials and diverse element types to ensure that our customers and clients are happy. Our experienced design engineers can recommend a suitable type of element layout by using a standard round incoloy, stainless steel elements, finned elements or open spiral elements depending on the output you require. The electric air heaters must be staggered at the correct angle to the direction of the air flow which generates turbulent flow and maximum heat transfer.

Our air duct heaters are also suitable for housings and suit any temperature, whether you require a square, round, tall, long or rectangle heater, Elmatic will build it for you.

If you require a particular finish, colour, powder coated, or just a plain sheet metal finish, we are able to meet your requirements.

Features

All of our heaters include:

• Specifically, design elements taking into consideration the watts density of the heater which provide for outlet temperatures of up to 1,200°F/650°C.
• Element supports to prevent heater flexing.
• Terminal Box – customer built to suit the shape of Duct – IP Rated.
• Electrical wiring and connections suitable for 110/115v, 240 volts single phase
  or 415/240 volts – 3 phase in single or multiple stages.
• Heater control in the form of thermocouple / thermostat. ( optional )
• Optional Extras – Various Mounting fixtures for inline fixing, wall mounted fixing or castors for mobile requirements.

Optional Extras – Blowers / fans.

For more information regarding our electric air duct heaters, feel free to contact us via email (sales@elmatic.co.uk) and we will respond to your message as soon as possible. As Elmatic are the UK’s largest industrial and electric heating element manufacturer.

We have a various range of square section heaters that are available to buy online, here at Elmatic LTD. These square section heaters suit the following applications: injection / blow moulding, rubber moulding, mould & tool dies, manifolds, plastic process machinery, packaging machinery, test equipment and many more.

Our square section heaters are single ended, they have been developed to meet the growing demands for a completely sealed heater, able to operate at the ever increasing temperatures required by today’s modern machines. Its square section tubular construction, combines flexibility in design with ruggedness and durability in operation, giving it many advantages over the standard mica and ceramic heaters. The square section heaters advantage over the conventional round tubular heating element, is that there is more surface contact giving you a better heat transfer. The construction enables Elmatic to offer a high watts density, making our square section heaters capable of operating at temperatures up to 750°C.

Special Features

• High Watts Density – Operating Temperatures up to 750° C
• Square Section – Improved Surface Heat Transfer
• Option with or without Thermocouples
• Single Ended – Ease when wiring
• Available with Stainless Steel Braid or Flexible Metal Conduit
• Fully Sealed – against ingress of moisture or avoidable spillage

Square Section Available
7mm x 7mm | 5mm x 5mm | 3.3mm x 3.3mm
Technical Specification

Order and Enquiries

Elmatic manufacture a range of square section heaters to our customers design and specification. For orders and quotations it is necessary to supply us with the following information:

• Section of Heater – SQ5 or SQ7
• Dimensions of heater ( id of coil or size of grids or shapes )
• Wattage.
• Voltage
• Lead Length and Termination Style.
• Dimensional Sketch or Sample.
• Quantity

Square Section Disc Heaters

Applications
Square section disc heaters are used for heating Press Platens, Dies, Degreasing Tanks, Glue Pots, Wax Baths, Boilers, Hot Plates, Vacuum Pumps etc…
Technical Specification

Standard Heater
Supplied with 500mm of high temperature glass fibre leads, complete with an 18 gauge Stainless steel cover.

Optional Extras

• 6mm clamping plate upon request .
• 110/115 Volt supply.
• Available with type J or K thermocouple.
• Longer leads to customer requirements.

Summary

Here at Elmatic, we take pride in our heaters and we believe that these square section heaters are perfect to suit your application. If there are any requirements when purchasing one of our heaters, feel free to contact use via email or telephone. Needless to say Elmatic are the best manufacturers of electric heating elements.

Applications

We provide a diverse range of 9.5mm square section tubular electric heaters for the following applications: Heating of Mould & Tool Dies, Manifolds, Plastic Process Machinery, Packaging and Packaging Machinery and much more.

These square section 9.5mm tubular electric heaters were launched in April 2013, they have been developed to out-grow the demands for a sealed heater. Also, they are able to operate at increasing temperatures required by modern machines. Its square section tubular construction combines with a flexible design and durable in operation. This gives it many advantages over the standard mica and ceramic heaters. The square section tubular electric heater advantage over the conventional round tubular element is that there is more surface contact which gives you a better heat transfer. The construction enables Elmatic to offer a high watts density, making it capable of operating at temperatures up to 750°C.

Our new 9.5mm square section electric tubular heaters offers the advantages of a higher watts density giving the option of more wattage and the flexibility of having a single ended or double ended termination.

Special Features

• High Watts Density – Operating Temperatures up to 750° C
• Square Section – Improved Surface Heat Transfer
• Option with or without Thermocouple
• Single Ended Termination – Ease when wiring
• Double Ended Termination – to accommodate customer design.
• Available with Stainless Steel Braid, Flexible Metal Conduit or Threaded Terminals.
• Fully Sealed – against ingress of moisture or avoidable spillage

Order and Enquiries
Elmatic manufacture these electric tubular heaters to our customer’s design and specification. For orders and quotations it is necessary to supply us with the following information :-

• Section of Heater – 9.5mm
• Dimensions of heater ( id of coil or size of grids or shapes )
• Wattage.
• Voltage
• Lead Length and Termination Style.
• Dimensional Sketch or Sample.
• Quantity

Here at Elmatic, we strive to supply our customers and clients with outstanding appliances. With the 9.5mm square section heaters, it will provide the maximum temperatures for your application. For more information, email sales@elmatic.co.uk and we will respond to your message as soon as possible. As Elmatic are the leading companies for electric and industrial heating elements.

We manufacture an outstanding selection of incoloy, mica, ceramic & finned strip heaters for maximum heat transfer.

Each strip heater has its own individual maximum temperature it can conduct:

• Mica Strip Heaters: ( 300ºC )
• Ceramic Strip Heaters: (450ºC )
• Finned Ceramic Strips: ( 450ºC )
• Incoloy 800 Strip Heaters: ( 750ºC )

Applications

Our incoloy, mica, finned & ceramic strip heaters are used for heat transfer by conduction or convection to heat liquids, gases and metal / steel surfaces. They are typically used for presses, extrusion die heads, food tables, hot plates, and special purpose machinery.

Design Options

	Mica Strip Heaters Our mica strip heaters are an economical designed heaters suitable for temperatures up to 300 degrees C. The mica strip heaters contains mica sheets with a nickel chrome resistance tape and a fabricated outer casing. It relies on a good surface to allow optimum heat transfer, available with or without location slots. Threaded terminals or glass fibre leads are an option. These mica strip heaters can be made to specific wattages & voltages your request.
	Ceramic Strip Heaters Our ceramic strip heaters are designed to withstand temperatures up to 450 degrees C. The ceramic strip heaters consists of a stainless steel sheath containing a high-temperature ceramic insulation and a nickel chrome wire coil.Magnesium Oxide is used to fill any air pockets, thus providing the best heat transfer possible. The terminals are constructed of stainless steel and the ceramic strips are available with or without location slots. Click to Download Ceramic Strip Sheet
	Incoloy 800 Strip Heaters The Sq section Incoloy 800 Strip heater is a good alternative to the Ceramic strip heater. It is designed to withstand temperatures up to 700 degs C. The heater consists of a Sq Section Incoloy 800 sheath which allows good heat transfer and contains a high-temperature Nickel Chrome wire coil. Magnesium Oxide is used between the element and casting as an insulation and also providing the best heat transfer possible. The terminal options are M4 Threaded terminals or leads fitted direct. These heaters can be made to specific wattages & voltages upon request.Available in 5.4mm sq, 7.4mm sq, 9.5mm sq. Click to Download Incoloy 800 sheet
	Finned Ceramic Strip Heaters The Ceramic Finned Strip Heater has been designed to provide excellent heat transfer to air. Used mainly for applications where an airflow is present, such as Shrink Tunnels, Duct Heaters, Commercial Fan Ovens, Space Heating. Our Ceramic finned heaters are made to order to customer’s requirements. Wattages and voltages can be specified to suit your needs.

Elmatic aims to provide their customers with top quality heaters. With our exquisite range of incoloy, mica, ceramic & finned strip heaters, they are able to provide enough heat to conduct for your chosen application. For more information about these heaters, email sales@elmatic.co.uk and one of our friendly staff members will respond to your message as soon as possible. Furthermore to say, that Elmatic is the leading manufacturer of heating elements in the UK.

We manufacture a vast selection of mica and square section coiled nozzle heaters. This following list are some of the applications it is used for: injection and blow moulding, rubber moulding, plastic process machinery, test equipment and much more.

Mica Nozzle Heaters

(Low to Medium Temperatures up to 300 degs.C)

Elmatic design several styles of mica nozzle heaters to suit our customer’s and client’s budget, application and requirement.

All of our mica nozzle heaters are constructed from the best quality materials, ensuring high dielectric strength and maximum heat transfer. Using the highest quality nickel chrome resistance tape, all heaters are wound to computer design specifications for superior heat distribution. Temperatures are recommended up to 300° C!

Type NW:- This lead construction combines low clearance with stainless steel braid for additional lead protection.	Type CWX:- This termination has been developed to reduce physical damage to the lead area using a small pressed housing. In addition an earth lead has been included under the protective armoured braided cable.	Type CLW:- The sealed band configuration has been introduced to minimise the risk of contamination in applications where spillage is unavoidable. These high quality bands are sheathed in brass tubing and fitted with contamination resistant termination.

Square Section Coiled Nozzle Heaters

(High Temperatures 750° C)

Our square section coil nozzle heaters have been developed to meet the growing demands for a completely sealed heater, able to operate at the ever increasing temperatures required by modern machines. Its square section tubular construction, combines flexibility in design with ruggedness and durability in operation, giving it many advantages over other standard mica nozzle heaters.

It’s capable of working up to 750° C, the coil heater can last up to 10 times the life of a mica nozzle heater, saving down time and maintenance costs and reducing the number of mica nozzle heaters used, giving our customers a purchase cost saving.

Order and Enquiries
Elmatic manufacture all heaters to our customers design and specification. For orders and quotation it is necessary to supply us with the following information :-

A) Inside Diameter of Band
B) Width of heater
C) Wattage
D) Voltage
E) Lead Length and Termination Style
F) Dimensional Sketch or Sample
G) Quantity

Available in 5mm square section, complete with or without a built type J or K thermocouple, or a 7mm square section heater without the option of a thermocouple. These mica and coiled nozzle heaters come complete with a stainless steel clamp band and 1000mm of armoured braided cable as standard. For more information regarding this product, contact us today on (029) 2077 8727 one of our team members will be more than happy to assist you. Needless to say, that Elmatic are leading manufacturers of quality heating elements in the UK.

We have a top quality selection of nozzle coiled heaters that are available to buy online, here at Elmatic LTD. The length of our coiled heaters goes up to 2000mg, and they are designed to our customer’s requirements and specifications. See the list below to find out what applications our coiled heaters suit.

Applications

The applications the coiled heaters suit are: hot sprue bushings, sealing bars, dies, hot metal forming punches and many more. You’re spoilt for choice with our deluxe range of nozzle coiled heaters.

Designs

The following list describes our designs of the nozzle coiled heaters:

• PTFE leads with a Silicone Fibreglass Oversleeve – 1000mm long,
• A wide range of lengths are available up to 2000mm long (1900mm Heated)
• Wattages are available up to 1400W
• Standard Built-In Type ‘J’ Thermocouple.
• 3.35mm Square section Profile.
• Clampband optional
• Available from stock as straight lengths. Coiled to required diameters and length.

Summary

Here at Elmatic, we take pride in all of our heaters and we believe that these nozzle coiled heaters are perfect to suit your application. If there are any requirements with your purchase, feel free to contact via telephone or by email and one of our highly skilled team members will be happy to assist you. Needless to say that Elmatic LTD are the best manufacturers for electric heating elements.

Elmatic manufactures a range of quality disc and roller heaters which are be used for a number of applications. These heaters are mainly used for heat sealing in rollers on production line packaging machinery.

Designs

These roller and disc heaters are available and manufactured in aluminium, mild steel or stainless steel turned shells with a 5mm square section heater formed to a coil and fitted into the roller or disc. Each heater provides an alternative to a standard cast aluminium heater.

The advantages of our disc and roller heaters:-

• There is more heater length which reduces the watts density of the element allowing a longer life.
• Because the element design is that the element is fitted to the inner side of the outside edge, the heat is directed on the surface to be heated and not absorbed into the casting.
• Because there is not a casting process, the elements do not get damp during the machining process when being turned. This sometimes causes the element to absorb moisture in the magnesium oxide which gives low IR values.
• The availability of the square section heater is normally two weeks compared to the long delivery of a cast in unit reducing supply problems in case of a breakdown.

Working Temperatures

Our aluminium maximum working temperature is 300 deg C, watt density of 25w SQ inches (4w SQ cm). Also, our mild steel and stainless steel maximum working temperature is 600 deg C, watt density of 35w SQ inches (5.5w SQ cm).

Elmatic LTD aim’s to provide their customers and clients with outstanding quality heaters. The disc and roller heaters will provide maximum heat sealing to your application for package machinery. For more information about these heaters, feel free to email sales@elmatic.co.uk and we will respond to your message as soon as possible. As Elmatic is the UK’s largest manufacturer of high quality electric and industrial heating elements.

We supply a vast selection of top quality ceramic core heaters which are recommended for heating fluids when mounted inside a thermo-tank or cylinder, in food production processing machinery, cooking tanks and much more. Also, they are used for warming air located in a pipe to produce a hot air flow such as heated guns, heating solids in reamed/drilled holes for tooling and engineering applications.

Elmatic manufacture and design core heaters to meet our customers’ requirements. Our heaters are made up of a number of ceramic discs which are assembled and held together on a centre bar. Then, they are used to denote on the final length required by the customer.

Designs

The elements of our core ceramic heaters comprise of a resistive wire (spiral) which are wound through the slots in the disc to give the necessary wattage and voltage required. Finally, the spiral is connected to a threaded terminal in the head of the core.

Technical Specification

• Operating Temperatures up to 450°C
• Precise even distribution of heat
• Available in 46mm Ø & 31mm Ø cores
• Heaters available with Thermo wells upon request

For more information about our ceramic core heaters, simply call us on (029) 2077 8727 and one of our staff members will be more than happy to assist you. Needless to say, that Elmatic is the top manufacturers of heating elements.

Elmatic supplies a vast range of ceramic plate heaters which can be used for a number of applications such as extrusion die heads, extruder barrels, hot plates, window welding machines and much more.

Designs

We manufacturer our ceramic heater plates in aluminium, mild steel or stainless steel construction. These heaters are replaceable to a standard cast aluminium or aluminium bronze plate heater. Utilising a square section tubular sheathed heating element which are renowned for its strength, reliability and adaptability. These plate ceramic heaters are easily removable if the heater breaks down, allowing you to replace the element quick and easy.

New Features

In the design of the “High Temperature Plate Heater” includes the option of a minimum thickness of 7mm to 16mm or if you would like something thicker we can design that for you. Additional new features are the insulation incorporated within the plates which reduce heat loss and energy costs.

For high temperature applications, our ceramic plates have a louvered, stand-off terminal box which reduces the heat around the terminal area.

Advantages

The advantages of the “High Temperature Replaceable Element Plate Heater ” over the “cast in heaters”, are whilst maintaining the expected excellent heating performance, there are no pattern charges, saving costs. The replaceable heating element is a fraction of the price of a casting, saving costs. The availability of the square section heater is normally two weeks compared to the long delivery of a cast in unit reducing supply problems in case of a break down.

Working Temperatures

Aluminium maximum working temperature 300 deg C, watt density up to 25w sq inches (4w sq cm).
Mild Steel and Stainless Steel maximum working temperature 600 deg C.
Watt density up to 35w SQ inches (5.5w SQ cm).

Supplies

Elmatic LTD supplies a range of quality ceramic plate heaters which are designed to your specification. If you have questions or concerns, feel free to visit our contact us page and fill in the form. Once we have collection your form, we will contact us shortly. As Elmatic is the leading company of manufacturing industrial and electric heating elements.

We manufacture a diverse selection of quality aluminium bronze cast heaters which provide for better results in uniform heat distribution and efficiency. The high thermal conductivity of our aluminium cast bronze heaters allow an extremely uniform temperature to be applied to the component surfaces, alleviating hot or cold spots which may affect the equipment’s performance.

Our cast heaters are provided by a tubular sheathed wire element which has long been recognised for its reliability, strength and adaptability. It is due to the versatility of this element that cast aluminium bronze heaters can be manufactured to suit limitless applications and specifications. All heaters are designed on-site, from tubular heating element design and construction, element forming, foundry casting to machining and electrical connection. With control over the entire process, we guarantee our cast heaters’ performs to the highest standards.

We have vast experience of designing and manufacturing bronze cast heaters combined with an on-going policy of research and development. Our qualified design engineers would welcome the opportunity to discuss and advise you on your requirements and applications for our aluminium bronze cast heaters.

Advantages

High Thermal Conductivity
Providing extremely uniform temperatures over the whole of the heated surfaces.
Accurate Temperature Control
The high thermal conductivity eliminates any hot or cold spots that may occur with other forms of heating. This uniform heat distribution makes for accurate temperature control.
Exceptionally Long Life
Utilising a recognisable reliable tubular sheath wire element and ribbed construction, Cast Heaters provide a good resistance to misuse.
Efficiency
The high thermal conductivity rapidly conducts this heat away from the tubular element to the component surface.
Contamination Resistant
With the heating element cast into the aluminium and together with sealed terminal boxes, the cast heater becomes a contaminant resistant heating unit.
Cast Aluminium Finned

Forced air cooling of extruder barrels using finned heaters has proved itself in the field for many years. Advances in casting methods producing more fin area and with increased output and efficiency of modern blowers enable air cooling to compete with water cooling in many applications. Its advantages are mainly; clean, efficient, relatively inexpensive and easy to maintain.

The finned heaters are cast in halves bolted together and machined in pairs to fit exactly on extruder barrels. They can be supplied with close fitting air cowls to increase efficiency, insulated to reduce heat losses and reduce ambient outer casing temperatures and fitted with inlet and outlet air deflecting boxes with fan mounting attachment plate.

With high output blowers (single or double outlet) bolted to the inlet box, we are able to supply the complete heating and cooling unit.

We also specialise in complete machine conversions from water cooling to air cooling systems.
Cast Aluminium / Bronze Heaters / Coolers

Liquid cooling has been used in plastic extrusion for many years and is generally recognised as one of the most efficient forms available. Aluminium / Bronze heater coolers are now considered standard in the plastics process industry, replacing expensive machine grooved barrels.

The heater coolers are cast in halves, strapped or bolted together and machined in pairs to fit exactly on extruder barrels. They are available with single or double cooling tubes which can be cut to length, pre-formed, to accommodate extruder obstacles or factory fitted with various types of pipe fittings.

Cast in connectors are available as standard as they are easy to connect and help prevent damage during storage and transit. Standard heater and water cooling tube layout The design and layout of the cooling tube are very important as continuous heating and cooling cycles create internal thermal stresses which may cause premature failure to an incorrectly designed cooling tube.

For more information regarding our aluminium bronze cast heaters, email sales@elmatic.co.uk and we will respond to your message as quickly as possible. Furthermore, Elmatic is the leading manufacturers for quality electric and industrial heating elements.

Here at Elmatic, we manufacture a large selection of industrial types of thermocouples/sensors which suit your specific requirements and applications. They are available in Mineral Insulated (MI) format and Platinum Resistance Thermometers (PT 100′s).

Mineral insulated thermocouples are extremely robust temperature sensors, suitable for arduous conditions over the temperature range of -200°C to + 1250°C. Sheaths can be generally bent, twisted and flattened to suit your application without impairing the performance. For standard types of thermocouples, have a look at our thermocouple chart which will provide you with the right information when ordering.

Available types of thermocouples include K, J, with sheath diameters from 0.25mm Ø and PT 100′s. Wide choice of terminations are also available e.g. terminal head, connector, cable, Plug & Sockets. Probe diameters available for thermocouples.

Please Click Here for The Colour Chart

Style 1 – Threaded Style	Style 2 – Leaf Style	Style 3 – Washer Style
Please Specify i) Thread Size ii) Thread length iii) Length of braided cable v) Type J or K or PT100	Please specify i) length of leaf ii) width of leaf iii) length of braided cable iv) Type J or K or PT100	Please specify i) Ø of hole, ii) length of braided cable iii) Type J or K or PT100
Style 4 – Ring Style	Style 5 – Hook Nozzle Style	Style 6 – Straight Special
Please specify i) inside Ø of ring ii) width of ring iii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø of probe, ii) length of probe iii) length of 90 º bend. iv) length of braided cable v) Type J or K or PT100	Please specify i) Ø of probe, ii) length of probe iii) Length of PTFE cable v) Type J or K or PT100
Style 7 – Bayonet Style	Style 8 – Bayonet Style	Style 9 – Bayonet Style
Please specify i) Ø and length of tip, ii) id of cap in mm, iii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) id of cap in mm, iii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) id of cap in mm, iii) Length of braided cable iv) Type J or K or PT100
Style 10 – Bayonet Style	Style 11 – Straight Probe	Style 12 – Straight Probe
Please specify i) Ø and length of tip ii) id of cap in mm, iii) Length of Conduit Leads iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of braided cable iii) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of Conduit Leads iii) Type J or K or PT100
Style 13 – Angled Probe	Style 14 – 90º Angled Probe	Style 15 – Special
Please specify i) Ø and length of tip ii) Length of 45 º angle iii) Length of braided Leads iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of 90 º angle iii) Length of braided Leads iv) Type J or K or PT100	Please specify i) Ø and length of tip ii) Length of 90 º angle iii) Length of braided Leads iv) id of cap v) Type J or K or PT100
Style 16	Style 17 – Specials	Style 18 – Specials
Please specify i) Thread Size, ii) Length of braided cable iv) Type J or K or PT100	Please specify i) Ø of probe, ii) Dimensions of block iv) length of braided cable v) Type J or K or PT100	Please specify i) Ø of probe ii) Length of Probe iii) Length of Lead v) Type J or K or PT100

Thermocouples Plugs, Sockets & Cable

Standard Plug – K	Standard Socket – K	Miniature Plug – K	Miniature Socket – K
Standard Plug – J	Standard Socket – J	Miniature Plug – J	Miniature Socket – K

Extras available :-

Thermocouple Cable Clamps ( standard )

Thermocouple Cable Clamps ( miniature )

Panel Fascia Sockets ( standard )

Panel Fascia Sockets ( miniature )

Braided Compensating Cable	PVC Compensating Cable
Type J – 7 Strand Type J – 13 Strand Type K – 7 Strand Type K – 13 Strand	Type J – 7 Strand Type J – 13 Strand Type K – 7 Strand Type K – 13 Strand

For more information regarding our industrial types of thermocouples, email sales@elmatic.co.uk and we will reply to your message as soon as possible. Needless to say, that Elmatic is the leading suppliers of heating elements in the UK.

• Automotive Battery Manufacturers,
• Circuit Board Manufacturers,
• Lead Baths for production lines.

Design

The new design of our lead pot heaters are more rugged, reliable heaters and because if it’s unique design using replaceable elements is easier to maintain and clean.

Designed as a replacement for the old style cast iron heaters, Elmatic have incorporated 2 off low watt density heaters for increased reliability, housed in precision machined mild steel plates. The units are 40mm wide and can be manufactured to our standard size lead pot heaters or as specified by the customer.

The new design units have a larger heat output with good heat transfer and high resistance to overheating. The new improved heavy duty terminal box which is made from cast aluminium is IP65 rated and provides extra protection to the electrical terminals.

The new design units can also be used with other low melting point alloys. Here at Elmatic we take pride in our heaters and we believe that these cast aluminium lead pot heaters are perfect for your application. Elmatic – your source for quality electric heating elements.

We manufacture a range of high quality open spiral heaters that are designed to meet your requirements and specifications. These heaters are used for various applications (please see below) to suit your needs. You’re spoilt for choice with our deluxe range of open spiral heaters.

Applications

Our heaters are used in applications such as: air ducts, hand warmers, hot air guns, heating and ventilation, industrial dryers, ovens and many more.

Designs

The heated wires are wound into spirals made from 80/20 Nickel-Chrome wire. The insulation used varies depending on the application and temperature required. Materials used include ceramic, mica and other suitable insulation board.

Summary

Here at Elmatic LTD, we take pride in all of our heaters and we believe that these open spiral heaters are perfect to suit the application you require. If there are requirements with your purchase, feel free to contact us via telephone or by email and one of highly skilled team members will be happy to assist you. Needless to say Elmatic are the best manufacturers of electric heating elements.

We supply a fantastic selection of bolt heaters which perform an essential function in the maintenance of turbine generators. The latest designs were developed in conjunction with the CEGB and turbine manufacturers to meet industry’s requirements. They are approved to CEGB standard 12/64.

The length of our bolt heaters, loading and diameter are to CEGB specification. Other diameters, lengths & loadings are available to our customer’s specification.

*Connection to the supply via a Harvey Hubbell plug and socket, BS4343 or a cable connection.

*The fabricated stainless steel terminal box is robust, fitted with a substantial handle and has provision for identification bolt numbers.

*The range of heaters is based on two sizes of terminal box.

*The elements are offset in the low profile terminal box for maximum clearance.

*Element bundle replacement can be carried out on site, if required – no need to return the bolt heaters for maintenance.

*Supply volts = 110V

*All bolt heaters are fully interchangeable with the formerly which is manufactured by Redring Electric.

Types Of Terminal Box Arrangement

We design a high quality range of unique drum heaters to suit many applications. The options including mica insulated drum heaters, immersion type drum heaters and textile drum heaters with an integral element and thermocouple. We pride ourselves in designing these drum heaters and aim to provide our customers with the right specifications.

Textile Drum Heaters

• Teflon or Polyester Jacket
• Dual Power Circuit
• Thermally Insulated
• 0 – 40°C or 0 – 90°C Thermostat
• Adjustable Quick Release Buckles
• Bespoke Sizes available
• 3 Meter Power Cable
• Double Insulated IP40
• Available in a Variety of Shapes and Sizes

Mica Drum Heaters (Internal Use Only)

• Hinged in 2 Halves
• Each Half 1500 Watts (3000 Watts Total) times 240 Volts
• Supplied with:
  • Terminal Box
  • 0 – 60°C Bulb Thermostat (Optional 0 – 120°C)
  • 2 Meter Power Lead
  • Quick Release Clamping Bolts.

Summary

Here at Elmatic, we do our utmost to manufacture top quality heaters to suit your application. With our drum heaters, they will provide the necessary temperate for maximum heating. If you have any requirements when purchasing this product, feel free to contact us on (029) 2077 8727 and one of our professional team members will gladly assist you. Furthermore, Elmatic is the leading manufacturers of heating elements in the UK.